Content Overview：The breather valve on the top of the tank is a key safety accessory, and its daily performance testing is crucial to ensuring the safe operation of the tank.However, traditional inspection methods have significant technical limitations: the inspection work must be completed through lifting and disassembly, which is not only time-consuming and labor-intensive, but also involves multiple operational risks and technical difficulties.The advent of online detection technology has largely solved the pain points of this industry.Online detection interface device，as a connecting device between the online detection system and the breather valve, it further improves the efficiency of online detection.As a product that provides lifelong benefits with one-time installation, it has significant advantages. Bafang strongly recommends installing it with a breather valve.
Problems with traditional offline detection methods
Security risks:
1.The heavy test benches need to be transported to the tank farm and transported by vehicles, which poses a safety hazard.
2.There is a risk of medium leakage during the inspection process.
3.Inert gas is not used as the test gas source;
Inefficiency:
1.The online inspection interface device needs to be installed repeatedly;
2.The inspection auxiliary equipment is heavy and difficult to hoist;
3.A Long downtime, the tank must be stopped during the inspection;
4.Sealing tools need to be customized.
High cost:
1.Each test requires high labor and equipment costs;
2.Frequent disassembly and assembly shortens the life of the valve;
3.Custom chemical packaging can be incredibly expensive.
Advantages of breather valve online detection device
In response to the limitations of traditional offline detection methods, BasCo independently developed an online detection device for breather valves. This technology has achieved a breakthrough in the detection of breathing valves without disassembly, and has the following significant advantages:
1.Detection efficiency significantly improved.
The detection duration has been significantly shortened from the original 24-48 hours to 15-20 minutes, greatly reducing equipment downtime.
2.Effectively reduce operating costs.
It avoids disassembly, lifting and other operations, saving a lot of manpower and equipment costs.
3.Comprehensive improvement in safety performance.
It eliminates potential safety hazards such as high-altitude operations and hoisting operations during the disassembly process, ensuring the safety of inspection personnel.
Through technological innovation, this device is superior to traditional detection methods in terms of operational efficiency, structural safety, applicability and maintenance costs, providing an efficient and reliable solution for online detection of breather valves.
Layout of online detection system
BasCo strongly recommends online detection device
In order to facilitate access to the breather valve online detection system, BasCo launched an online detection device.Only one installation is required to easily connect to the online detection system.The device adopts a mechanical structure design and can be directly integrated into the connection between the breather valve and the storage tank to form a fixed detection channel.
The online detection interface device is installed between the pipeline and the valve body.During online testing, the device can isolate the end valve from the tank body without disassembling the valve, thereby testing the valve body and solving the technical bottleneck of traditional testing methods.
PS:Principle of action:During normal installation, the bolts and nuts must be tightened to ensure that the upper and lower valve bodies can form a reliable seal with the perforated gasket in the middle.When online testing is required, first loosen the bolts, turn the rocker to separate the upper and lower valve bodies, pull out the perforated gasket, put in the test gasket and tighten the bolts and nuts, connect the air inlet end and the instrument to the corresponding interface of this device to start the test.
Device advantages:
Efficiency and reliability:
The operation process is simple and fast, and the sealing performance is stable, ensuring the safety and reliability of the testing process.
Optimized structural design:
The lever-type low-center-of-gravity design reduces wind load and enhances the stability of the device in open-air environments.
Safety error prevention mechanism:
Mechanical structure combined with error-proofing design ensures safe and reliable operation
Versatility and economy:
Adaptable to various tank specifications, reducing spare parts types and maintenance costs, and improving detection efficiency.
The structure is simple and maintenance-friendly, ensuring long-term stability and durability.
Why do you need to install a line detection interface device?
